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Creating a lean culture : tools to sustain lean conversions by David Mann

By David Mann

Winner of a Shingo examine book Award

The new version of this Shingo Prize-winning bestseller presents serious insights and techniques to make any Lean transformation an ongoing good fortune. It indicates you ways to enforce a sustainable, profitable transformation by way of constructing a tradition that has your stakeholders during the organizational chart concerned and invested within the end result. It teaches you the way to effectively navigate the politics in cross-functional technique development tasks, and to interact executives in ways in which are in my view significant to them. while you're a pacesetter at any point in a company present process or contemplating a Lean transformation, this is often the place you want to begin and end … and begin again.

Read the Reviews:

"This booklet grew to become an immediate vintage within the literature operations. during this 3rd version, David Mann updates and expands his instructing with 5 extra years of priceless event and services derived from his very lively, multi-industry consultancy. i've got benefitted vastly from his writing and wholeheartedly suggest this publication to be top-of-the table of any critical Lean practitioner or functionality transformation leader."
― Raymond C. Floyd, two-time Shingo Prize Winner, President and CEO, Plasco strength Group

"David Mann builds considerably on his seminal paintings at the Lean administration procedure. The e-book is stuffed with new perception and polishes crucial principles approximately Lean administration. the hot bankruptcy on enticing government management on my own is well worth the fee of the book."
― Peter Ward, Richard M. Ross Professor and Chair, division of administration technological know-how, Fisher collage of industrial, The Ohio kingdom University

"This publication has lengthy been my ‘go-to’ advisor on Lean administration practices that support create a tradition of continuing development and excellence. i've got prompt the e-book to numerous healthcare leaders who rave approximately how worthwhile it truly is in translating Lean ideas into day-by-day administration behaviors. The healthcare examples make it much more appropriate as a needs to learn for any health center chief who goals to maneuver past Lean tools.."
―Mark Graban, writer of Lean Hospitals, co-author of Healthcare Kaizen and the administrative consultant to Healthcare Kaizen

"As extra businesses open air the producing zone pursue Lean changes, Creating a Lean Culture is as severe a source as ever. Breaking down silos and navigating difficult internecine politics stay a momentous problem, and Mann’s case-based insights are a useful tool."
― Peg Pennington, govt Director, middle for Operational Excellence, Fisher collage of industrial, The Ohio kingdom University

"David has once more taken the themes that journey us up and positioned constitution and counsel round them. His new paintings on govt involvement is well worth the cost of the publication all on its own. many people have struggled with this subject and David offers a route to success."
― Elizabeth M. King, vice chairman Organizational Effectiveness, ESCO Corporation

New within the 3rd Edition:

  • Contains new bankruptcy on attractive executives in Lean initiatives
  • Includes 21 new case studies
  • Presents new examples from the healthcare and method industries
  • Includes extra gemba worksheets for studying and instructing Lean
  • Provides improved insurance of Lean functions in complicated move practical price circulate approach development projects

Watch David Mann speak about how the newest variation of Creating a Lean Culture may also help and your company be successful. http://www.youtube.com/watch?v=zX7jrtV3cBA&feature=youtu.be

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Extra resources for Creating a lean culture : tools to sustain lean conversions

Sample text

Chapters 3, 4, and 5 go into detail on the principal elements in lean management. The point to emphasize in this chapter is the way the elements combine to form a system. 1). Think of three principal elements as representing major parts of a car: the engine, transmission, and controls. The fourth element is the fuel. 1 Making lean management go. 23 24 ◾ Creating a Lean Culture The Principal Elements of Lean Management In lean management, leader standard work (element number 1) comes first. It is the engine.

37 38 ◾ Creating a Lean Culture Leader Standard Work Is Process Dependent Leader standard work also provides a foundation for continuity in lean ­management in a unit. Each time a new team leader or supervisor starts work in a lean area, things should continue to operate much as they have, assuming the process has been in a satisfactory and stable state. In batch operations, in contrast, one often sees a “new sheriff in town” mentality accompanying change from one supervisor to the next. That is, in these circumstances the management system depends on the person.

Here is why. If the process were a perfect system, it would always run as designed and always produce consistent results. A real-world system requires periodic maintenance and occasional intervention and repair to continue producing results. The more complex the system, especially the more automated it is, the more maintenance and repair it requires. It may not seem like this should be true, but it is. A more reliable and flexible solution usually is to rely less on automation and more on people and simpler equipment.

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