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Design of Automatic Machinery by Stephen J. Derby

By Stephen J. Derby

Studying concepts for the sensible layout of an automatic method, this reference presents an enormous volume of data to layout a brand new computerized laptop or write requisites for a computer to accomplish an automatic process-focusing at the many current automation recommendations utilized in contemporary background and showcasing the automation reports and proposals of the writer and his associates.
Contents:
Preface
Introduction
Steps to Automation
Justifying Automation
The Automation layout Process
Workstations
Feeders and Conveyors
Actuators
Sensors
Control
Bringing New Automation to Market
System Specifications
Packaging Machines.

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Wound Capacitor Example Several years ago the author was able to visit a company that makes capacitors for the electric power industry. The capacitor consists of a wound roll of multiple metallic material layers, with a layer of plastic insulation placed between each Copyright © 2005 by Marcel Dekker Steps to Automation 19 layer. 10 shows the simplified roll being formed. These capacitors were wound on decades old machines around a removable central core mandrel, and when completed, were squished to fit into a box that is about 6 in.

You do have a stepladder, so no need to purchase one, but there are some nail holes that need patching and sanding first. So the patch material, putty knife, and sand paper cost you another $15 you were not planning to spend. New Light Fixture For some reason unknown to the author, light fixtures always seem to cost about twice the amount you plan for. Maybe it is the custom use of glass that makes even a moderate fixture somewhat expensive. So the initial guess was off, and you spend $150. We will say that you can rewire the light without giving yourself an electrical shock by the proper selection of the circuit breaker to turn off and good common sense, but you do not have a roll of electrical tape and connector nuts, so you spend $5 more.

So when either customer can come up with the right amount of dollars to go forward, one is ready to play the competition game. 2. TRADITIONAL COSTING ESTIMATING FOR BUILDING AND SELLING AUTOMATION Developing a good cost estimate for building and selling a new piece of automation is a combination of good financial practices, experiences from past projects, and knowing you have a good method of manufacturing operations that will follow the estimates fairly well. You plan for a slight cost overrun in the form of a contingency, and you plan on making a profit.

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