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Quality Control Management

Mr. Lean Buys and Transforms a Manufacturing Company: The by Greg Lane

By Greg Lane

This is the real tale of ways, armed with simply Lean development methodologies, a in particular educated Toyota Lean professional bought a enterprise he knew not anything approximately, utilized Lean recommendations, and succeeded in doubling revenues and lengthening profitability, prior to he ultimately bought the thriving enterprise.

With humility and humor, the writer recounts his successes and screw ups, introduces his key staff and their struggles with swap, and offers motivation and easy rules for all readers trying to enhance their companies. He captures key issues highlighted in textual content containers and contains illustrative photographs and examples of Lean instruments at paintings.

This tale dispels the fallacy that Lean administration doesn't in attaining first-class ends up in excessive version businesses and task outlets. Toyota’s OSKKK technique is brought to appreciate approaches and advisor a Lean transformation at the store ground and within the office.

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Extra resources for Mr. Lean Buys and Transforms a Manufacturing Company: The True Story of Profitably Growing an Organization with Lean Principles

Example text

2 Inputting Orders Although it was not one of Bob’s responsibilities, inputting an order into the computer was my first task of the morning. My mother had already documented the task and written a standardized procedure, but I would also need to understand it for overseeing the day-to-day operations. As I said, I was not learning how to input orders because I might be expected to do it; rather, I needed to understand where the pitfalls were in the process so I could later make improvements and handle the task if necessary.

Typically, 75 percent or more of the cost is fixed by the product’s design. 8 • Mr. 5 Training as a Machine Operator On that first Saturday, I started working as a machine operator while Bob managed the shop. I figured there was no use trying to manage processes of which I did not yet understand the details. I would only be setting myself up for failure and would lose face in front of my employees by making suggestions or impossible demands. I started on what turned out to be a good job from a learning standpoint.

Lean principle: Standardization of work was the second step in my transformation plan (OSKKK). Where these standards are lacking usually becomes apparent during the observation period. It is critical because without standardization, there is no baseline for improvements. Standardized work is the current most efficient and safe working method that provides the desired quality. Documenting a standard method is easy and painless these days with digital cameras, video cameras, and computers. Even if you do not have time to properly document the activity because of its complexities, the quick solution is to make a video of someone going through the steps while explaining what they are doing.

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