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Standardized Work for Noncyclical Processes by Joseph Niederstadt

By Joseph Niederstadt

While it's a on condition that so much Lean businesses undertake tips on how to standardize cyclical actions, they typically fail to use an identical rigor to noncyclical paintings, believing that it can't be measured. Standardized paintings for Noncyclical Processes cuts to the center of this wrong trust and indicates you the way to degree nonrepeating task approaches and put off waste linked to noncyclical actions.

Taking a hands-on technique reflective of his time as an operator at the line, Joseph Niederstadt lays out the equipment he has instituted effectively in additional than 30 factories all over the world. He defines and information a confirmed method for development constant caliber items at diminished charges, and contains insurance of actions regarding a number of computing device task setters, upkeep, stockers, and caliber auditors. while applied properly this system may help bring up usage to eighty five percentage via clever facts collection.

Presenting a wealth of approach charts and visible reference instruments, the e-book illustrates the right way to:

  • Identify abnormalities and waste
  • Foster teamwork and information sharing
  • Promote a secure paintings environment
  • Ensure a balanced workload
  • Establish a baseline for non-stop improvements

Throughout the textual content, the writer references clean varieties and gives quite a few examples of what the kinds should still seem like whilst populated with the right kind info. The CD that accompanies the booklet comprises e-versions of all of the types, in addition to colour types of pictures present in the textual content.

"Where there's no ordinary, there isn't any improvement."
—Taichi Ohno, Toyota

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Additional info for Standardized Work for Noncyclical Processes

Example text

This discussion will take place later in the exercise. As with any exercise designated to make improvements, you will need data collection and data collection documents. 1). The purpose of this document is two-fold. The primary purpose is to identify the work categories that occur while performing the selected job. This does not include walk, wait, or idle times at this point. The information relating to the work categories sets the foundation for your data collection. Again, I cannot stress enough the importance of this step.

Order Packer An NVA Necessary practice for a packer in a distribution center would be the actual packing for shipment of a customer order that has been delivered by some method, such as the order picker or a conveyor. Several examples of NVA practices for an order packer would be waiting for a customer order to be delivered, searching for a customer order that needs to be shipped, or searching for supplies to pack a customer order for shipment or waiting for materials to be packed for a customer order.

Work NVA Necessary Berakdown Anything related to unplanned activity, rebuild equipment off line while machine is running, fixing machine during unplanned downtime, unplanned changeovers, clean up due to breakdowns. NVA Drive Driving equipment with forks or cargo bay empty as in going to get parts or to a job like JLG lift. Driving to hoist inspection sites. NVA NON CYCLIC Battery changes, maintaining maintenance equipment, clearing an area to work on equipment, having to make a part-jig or tool to complete a job.

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